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For logistics hubs, accurate invoicing depends on knowing what was shipped, how large and heavy it was, and how it moved through the hub. We spoke with VITRONIC expert Mr. Z about how automated measurement systems create reliable freight data, prevent revenue leakage, and ensure fair, transparent billing for every customer.
Why is precise parcel data measurements so critical for revenue protection?

Carsten Astner: CEP providers must ensure that each shipment is billed accurately and in line with its applicable tariff conditions. Because parcels are invoiced based on their size, not just their weight, inaccurate data can result in lost revenue. Precise parcel data measurements ensure that even minor discrepancies are identified accurately and in full compliance with legal requirements.


Logistics hubs process thousands to millions of objects each day. If dimensions or weight are inaccurately assigned or missing entirely, revenue is impacted with underbilling, disputes with customers, and internal auditing challenges. Over time, these gaps accumulate into significant revenue leakage. Precise measurement data ensures that every shipment is invoiced correctly, which protects both profitability and customer trust.

How can modern technology capture dimensions reliably for irregular shaped shipments?

Carsten Astner: While cuboidal packages are most common, the real challenge lies in non‑cuboidal, bulky, or irregular items like guitars, snowboards, sports equipment, soft bags, etc. Underestimating these by a few centimeters can lead to significant underbilling.


To prevent this, the advanced dimensioning technologies like in the VITRONIC Volumec HD dimensioner use laser triangulation to capture the irregular shaped item. The dimensioner projects a laser line or pattern onto the packaged object and captures it with calibrated cameras. The exact shape and dimensions are calculated from the deformation of that line in the image, and the resulting point cloud makes it possible to capture irregular geometries with high accuracy, in real time, and at full conveyor speed.

Weight is another critical component. How is it integrated into the process?

Carsten Astner: To streamline logistics processing times and reduce hardware in hubs with limited space, weighing happens at the same time the barcode or OCR is captured in one continuous flow directly in the conveyor line by including a certified scale.


There is no need for a separate weighing station. Weight and dimensions are recorded together, ensuring that the output reflects the distinct parcel at the moment it is detected. No mismatch, no manual handover, no delays.

Legal‑for‑trade systems are required for billing shipments. What is required to achieve these LFT certifications and make daily work smooth?

Carsten Astner: Legal‑for‑trade certifications exist to ensure that measurements used for billing meet defined metrology standards. For a system to receive its approval, it must undergo a structured certification process that includes laboratory tests, environmental validation, calibration checks, and verification of the complete measurement chain. Only when the measuring principle, hardware, and software work within the defined tolerances under real‑world conditions will an official metrology authority issue the LFT certificate.

For operators, all of this happens by the technology providers before the system arrives. The dimensioning unit, the scale, the optical components, and the software logic are delivered as a certified measuring instrument, not as individual components. This means the system is ready to use for invoicing without requiring operators to apply for approval themselves.

For this reason, our dimensioning and weighing systems are certified according to MID, OIML, and NTEP standards, enabling their use worldwide.
Carsten AstnerGlobal Key Account Manager Logistics

In Short

  • Accurate invoicing requires precise dimensions and weight for every parcel.
  • Laser triangulation reliably captures irregular or non‑cuboidal shapes.
  • Integrated scales provide weight measurements in one continuously automated flow.
  • All parcel measurements are linked via unique IDs to accounts and billing systems.
  • LFT certified systems simplify compliance, reduce administrative effort, and safeguard revenue.

Summary

Reliable invoicing depends on precise, automated parcel measurement. Laser triangulation captures even complex shapes with high accuracy, while integrated scales record weight in the same process step. A digital fingerprint is created for each parcel and transferred directly to WMS, TMS, or ERP platforms. With LFT certified, ready‑to‑use measurement technology, operators are not responsible for metrology tasks and can focus their time keeping throughput stable, ensuring transparency, revenue protection, and smooth billing processes.
Carsten Astner

Carsten Astner

Sales Logistics Automation
E-Mail
carsten.astner@vitronic.com
Telefon
+49 151 6896 2325
As an innovative, disciplined and persuasive visionary, Carsten Astner is always focused on pushing the boundaries of what is possible and achieving sustainable success together with his clients and partners. His extensive experience in the implementation of process optimization and innovation helps to create tailor-made solutions. With his strong entrepreneurial mindset, he helps his counterpart not only with his specialist knowledge of his solutions, but also with his understanding and expertise of his counterpart's environment to find holistic paths to the goal.

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